There is still a sizeable gap between expectations from the end user perspective and the reality of what is possible tapping into the Industrial Internet of Things (IIoT). Implementing the tools necessary is more than just flipping a switch. There are specific challenges associated with this implementation; however, strategies have been developed to help bridge that gap.
We’ve been hearing it for years, “More data… More data!”. Yes, more data is now available than any other point in history and having access to that data has been the desire of operators and decision makers alike. More data can lead to more effective operation and perhaps more importantly, cost savings.
The IIoT has of course been around for years, collecting data from sensors and controllers for the purpose of making better decisions regarding maintenance and operation. However, connecting those data points and turning them into guided action is an exercise that must be created and managed. Fortunately, we are continually developing tools to facilitate it.
However, every process has a certain level of nuance that must be taken into account, and you truly don’t know what you don’t know. Integrating new technologies to bring data from the devices at the end of the communication line on machines is far more complex than using those devices as they are currently being used. New configuration tools, programming methods, and software all need to be learned, and protocols must be selected for homogeny.
Let’s just say that none of this is “easy.” The goal is to make everyone’s life “easier” but getting there takes experience. The most important element is time. This is not an implementation that one should expect to be instantaneous. A thorough evaluation is the first step. This is always improved by engaging individuals in the organization who are eager to learn and evolve. From here, it makes sense to set up a “Pilot” program where you can prove a concept slowly and then build upon that.
It's also important to partner with the right people. It may be optimal for your organization to form a strategic partnership with manufacturers, distributors and/or integrators that can help you along the way.
I developed a much deeper analysis of this exercise for Electronic Design magazine last year, Bridging the Gap from IIoT Promise to IIoT Reality. I would encourage you to take a look at it and reach out to us if you’re looking to implement more IIoT into your processes.