Addressing Backlash with Mitsubishi Electric’s MRJ 5 Servo Amplifiers

Mitsubishi and Corey Foster, Valin

Understanding Backlash

In mechanical systems, backlash is the clearance or lost motion between parts, often due to manufacturing imperfections. This gap causes positioning errors, which can degrade machine performance.

operating pitch circles

Traditional Mitigation Methods

  • Load-Side Encoder: Provides real-time feedback, compensating for backlash. However, it increases machine cost and complexity.
  • Built-In Backlash Compensation: Allows input of backlash amount, offsetting motor motion accordingly. Accurate measurement requires special tools.


Mitsubishi Electric’s Innovative Solution

Our MRJ 5 servo amplifiers feature a built-in backlash estimation function, providing a quick and easy way to estimate and compensate for backlash without expensive tools.

Steps to Use the Backlash Estimation Function:

  • Power and Connect: Power on the amplifier and connect to your PC via USB.
  • Open MR Configurator 2: Switch to online mode.
  • Diagnosis Tab: Select Gear Failure Diagnosis to open the estimation function.
  • Set Parameters: Adjust settings to fit your application, write to the drive, and cycle power.
  • Start Process: Click Start. The drive moves and estimates backlash within two minutes.


Conclusion:

Mitsubishi Electric’s MRJ 5 servo amplifiers simplify backlash estimation, enhancing machine performance efficiently and cost-effectively. This innovative solution eliminates the need for complex, costly equipment, ensuring precise machine operation.

Thank you for reading. Stay tuned for more insights into automation solutions on our blog.


For More Information:


If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

Understanding and Mitigating Backlash in Mechanical Systems

Mitsubishi and Corey Foster, Valin

 

In mechanical engineering, backlash, sometimes called lash, play, or slop, refers to the clearance or lost motion in a mechanism caused by gaps between parts. It is the angle or distance a part of a mechanical system can move in one direction without moving the next part in the sequence.


Why is Backlash a Problem?

When gears are manufactured, it's impossible to make all gear teeth perfect. Designers intentionally make gears slightly undersized to prevent binding and ensure smooth operation. This clearance results in a brief moment where the output shaft remains stationary when the gearbox changes direction, causing an offset equal to the clearance. Backlash can also come from reducers, indexers, ball screws, and couplings, leading to positioning errors that can significantly impact machine performance.

Operating Pitch Circles

 


Mitigating Backlash

  • Load-Side Encoder: Attaching a load-side encoder to your application provides real-time feedback to the servo amplifier, allowing the motor to compensate for backlash based on the machine’s position. This solution, however, increases the cost and complexity of the machine.
     
  • Built-In Backlash Compensation: Motion controllers often have a built-in backlash compensation function. This function allows the user to input the amount of backlash, and the controller offsets the motor's motion by this amount when changing direction. However, measuring backlash accurately can be challenging and requires special tooling.


Mitsubishi Electric’s Solution

Our MRJ 5 servo amplifiers feature a backlash estimation function. This function rotates the servo motor back and forth at four points along the machine’s travel. By measuring motor feedback, the amplifier approximates the machine’s backlash. This process is quick, taking about two minutes and a few clicks.

Steps to Use the Backlash Estimation Function:
 

  • Power on the amplifier and connect it to your PC with a USB cable.
  • Open MR Configurator 2 and switch to online mode.
  • Under the Diagnosis tab, select Gear Failure Diagnosis to open the estimation function.
  • Adjust the parameters to fit your application, write them to the drive, and cycle the power.
  • Click Start. The drive will move, and in less than two minutes, it will show the estimated backlash.


Conclusion

Backlash is a necessary result of mechanical clearances but can cause significant positioning errors. The MRJ 5 servo amplifiers' built-in backlash estimation function allows for quick and easy estimation of backlash, enhancing your machine’s performance without the need for complex and costly solutions.

Thank you for reading, and I hope you found this information helpful. For more insights into automation solutions, stay tuned to our blog.

 

For More Information:

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

 

Debunking Myths: Common Misconceptions About Collaborative Robots

Debunking Myths: Common Misconceptions About Collaborative Robots


Myth 1: Cobots don’t have safety concerns. While collaborative robots are designed with safety in mind, including features such as force-limiting technology, sensors, and emergency stop functions, it is a misconception to think they are completely free from safety concerns. Cobots still require proper risk assessments and safety protocols to ensure a safe working environment. Integrating cobots involves considering the entire system, including how they interact with humans and other machinery, to mitigate any potential risks effectively.

Myth 2: Cobots replace human jobs. One of the most pervasive myths is that cobots take jobs away from humans. In reality, cobots are designed to work alongside humans, complementing their efforts rather than replacing them. Cobots handle repetitive, mundane, or hazardous tasks, allowing human workers to focus on more complex, creative, and higher-value activities. This collaboration often leads to job enrichment and the creation of new roles centered around robot management, maintenance, and optimization.

Myth 3: Cobots are expensive. Many believe that collaborative robots are a costly investment only accessible to large enterprises. However, the cost of cobots has been decreasing, making them more affordable for small and medium-sized businesses. Additionally, the return on investment (ROI) can be realized relatively quickly due to increased productivity, improved quality, and reduced labor costs. The affordability of cobots is further enhanced by their ease of deployment and low maintenance requirements.  There are even new business models on the market for leasing and hiring collaborative robots.

Myth 4: Cobots are inexpensive. Conversely, some people think cobots are a cheap solution. While they are more affordable compared to traditional industrial robots, it’s important to consider the total cost of ownership. This includes initial purchase price, integration costs, training, and potential modifications to the production line. Companies need to evaluate the specific needs of their operations to determine the true cost-effectiveness of cobots.

Myth 5: Cobots are too simple to be productive. Another common misconception is that cobots, due to their simplified programming and operation, are not capable of handling complex tasks. In reality, cobots are highly versatile and can be equipped with advanced end-effectors and software to perform a wide range of sophisticated tasks with precision. Their simplicity in programming actually enhances their productivity by allowing for quick re-deployment and adjustment to different tasks as needed.

Myth 6: Cobots are too complex for the inexperienced. On the flip side, there is a belief that cobots are too complicated for workers without a technical background. Modern cobots are designed with user-friendly interfaces and intuitive programming tools that make them accessible even to those with minimal robotics experience. Training programs and support from manufacturers further simplify the integration process, enabling companies to upskill their workforce effectively.

Collaborative robots are not without their share of myths, but a closer look reveals the transformative impact they can have on manufacturing and research. By dispelling these misconceptions, organizations can make informed decisions about integrating cobots into their workflows, paving the way for a more efficient, safer, and productive future in manufacturing.

 

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

 

Unleashing Productivity: The Advantages of Collaborative Robots in Manufacturing


We often hear about rising labor costs, worker shortages, and people unwilling to work. The solution? Automation. Collaborative robots (cobots) are an excellent first step, especially for businesses new to automation. They offer several key advantages.
 

Designed for Safety:

Collaborative robots, or cobots, are specifically designed to work alongside human workers safely. They are equipped with advanced sensors and software that enable them to detect and react to human presence. This significantly reduces the risk of accidents, allowing for a safer working environment. Unlike traditional industrial robots, which require safety cages and barriers, cobots can operate in open spaces, facilitating a more flexible and efficient workflow.
 

Easy to Re-deploy:

Cobots are highly adaptable and can be easily reprogrammed and redeployed to handle different tasks within the manufacturing process. This flexibility allows manufacturers to quickly adjust to changing production needs without significant downtime or reconfiguration costs. Whether it's assembly, packaging, or quality inspection, cobots can be redeployed as needed, making them a versatile addition to any manufacturing operation.
 

Easier to Program:

Modern cobots are designed with user-friendly interfaces that do not require extensive programming knowledge. With intuitive software and often, even manual guidance capabilities, operators can quickly set up and modify robot tasks. This ease of programming means that manufacturers can implement cobot solutions faster and with fewer resources, further driving productivity improvements.
 

More Cost-effective:

Cobots are generally more affordable than traditional industrial robots, both in terms of initial investment and ongoing maintenance costs. Their smaller size and lower energy consumption contribute to reduced operational costs. Additionally, the ability to work safely alongside human workers without extensive safety infrastructure means lower installation costs and faster return on investment.
 

Automates the Mundane:

Cobots excel at handling repetitive and monotonous tasks, freeing up human workers to focus on more complex and value-added activities. By taking over dull, repetitive tasks, cobots reduce the likelihood of human error and fatigue, leading to higher consistency and quality in production. This not only enhances efficiency but also boosts worker morale by allowing them to engage in more interesting and rewarding work.
 

Improves Quality:

Cobots provide high levels of precision and repeatability, ensuring consistent product quality. They can perform delicate and precise tasks that might be challenging or fatiguing for human workers to maintain over long periods. By maintaining consistent quality, manufacturers can reduce waste, rework, and ensure higher customer satisfaction.
 

Empowers the Workforce:

The advantages of collaborative robots extend beyond simply automating the mundane. They improve the workers’ experience! Cobots are tools that augment human capabilities, allowing workers to achieve more and work more efficiently. By handling strenuous or repetitive tasks, cobots enable workers to focus on creativity, problem-solving, and process improvement. This empowerment can lead to a more engaged and satisfied workforce, ultimately fostering a culture of innovation and continuous improvement.

In conclusion, collaborative robots are a powerful solution for manufacturers looking to enhance productivity, improve safety, and adapt to the ever-changing landscape of modern manufacturing. Their flexibility, ease of use, and ability to work alongside humans make them an invaluable asset in the quest for greater efficiency and quality. Embracing cobots is not just about automation; it's about creating a synergistic relationship between human workers and advanced robotic technology, driving the future of manufacturing forward.


If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

 

Why Choose Yokogawa’s e-RT3 Linux-Based Model Over Standard Industrial PCs?

When it comes to industrial automation, the choice of hardware can significantly impact your system’s performance, reliability, and cost-efficiency. Standard Industrial PCs (IPCs) have been widely used, but they often come with several limitations. Yokogawa’s e-RT3 Linux-based model presents a superior alternative, addressing these limitations while offering robust and flexible solutions tailored for industrial environments.

Benefits of Yokogawa e-RT3 Plus for industrial PC user
 

The Drawbacks of Standard Industrial PCs

  • Complex Configuration and Programming: Standard IPCs often require extensive configuration and programming from scratch. This process can be time-consuming and demands significant expertise, delaying deployment and increasing costs.
  • Design Limitations for Electrical Cabinets: Many IPCs are not optimized for installation in electrical cabinets, leading to integration challenges and inefficient use of space.
  • Environmental Robustness: Standard IPCs may not be designed to withstand harsh industrial environments, making them prone to failures and increasing maintenance requirements.
  • Costly Runtime Licenses: IPCs frequently require expensive runtime licenses for their operating systems and software, adding to the overall cost of ownership.
  • Short Life-Cycles: The rapid obsolescence of standard IPCs can lead to frequent replacements, disrupting operations and incurring additional costs.


The e-RT3 Advantage

  • Pre-Configured OS and Packages: The e-RT3 Linux-based model comes with a pre-installed OS image and necessary packages. This ready-to-use configuration reduces setup time and complexity, allowing for quicker deployment and easier management.
  • Long Stable Life Cycle: Designed for longevity, the e-RT3 offers a stable life cycle, ensuring consistent performance and reducing the need for frequent replacements. This reliability translates to lower long-term costs and enhanced operational continuity.
  • No License Fees: With the e-RT3, you can eliminate the recurring cost of expensive runtime licenses. This cost-effective model ensures that your budget is optimized without compromising on functionality or performance.
  • Robust Environmental Design: The e-RT3 is built to withstand harsh industrial environments. Its robust design ensures reliable operation even under challenging conditions, minimizing downtime and maintenance efforts.


A Versatile and Powerful Solution

The e-RT3 Linux-based model is more than just an industrial computer; it’s a comprehensive solution that integrates seamlessly into your existing infrastructure, providing robust performance and flexibility.
 

  • Ideal for Electrical Cabinets: The compact and optimized design of the e-RT3 makes it perfect for installation in electrical cabinets, ensuring efficient use of space and simplifying integration.
  • Advanced Control Capabilities: Equipped with powerful processing capabilities, the e-RT3 supports advanced control functions and can handle complex automation tasks with ease. Whether you need real-time data processing, sophisticated control algorithms, or seamless communication with other systems, the e-RT3 delivers.
  • Flexible I/O Options: The e-RT3’s modular architecture supports a wide range of I/O options, including digital and analog inputs and outputs, data acquisition modules, and temperature sensors. This flexibility allows you to tailor the system to your specific needs, enhancing overall efficiency and performance.


Conclusion:

While standard IPCs have served the industry for years, their limitations in configuration, design, robustness, cost, and life cycle can no longer be overlooked. Yokogawa’s e-RT3 Linux-based model offers a superior alternative, providing a pre-configured, robust, and cost-effective solution designed for the demanding conditions of industrial environments.

Switch to the e-RT3 and experience the benefits of a system that is easy to deploy, reliable, free of license fees, and capable of enduring harsh conditions. Enhance your industrial automation with a solution that delivers on performance, flexibility, and long-term value. Click here to learn more.
 

Also be sure to check out the following blogs:

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

 

Why Choose Yokogawa’s e-RT3 and FA -M3 Over Standard PLCs?

In the realm of industrial automation, choosing the right controller can make a significant difference in the efficiency, flexibility, and performance of your systems. While standard Programmable Logic Controllers (PLCs) have been the go-to for many years, their limitations are becoming increasingly apparent in today's fast-paced industrial environments. Yokogawa's e-RT3 and FA offer advanced alternatives that address these limitations and provide superior performance and capabilities.

Benefits of Yokogawa e-RT3 Plus for PLC user


The Limitations of Standard PLCs

  • Programming Limitations: Standard PLCs often have limited programming capabilities. While they can be programmed in languages like C and C++, the available numerical calculation and analysis libraries are often insufficient for complex tasks.
  • Variable Performance: The performance of standard PLCs can vary widely, with differing speed performance and update rates. This inconsistency can affect the reliability and responsiveness of your control systems.


The Yokogawa e-RT3 and FA Advantage

  • Advanced Programming Options:
    • Python and C/C++ Support: The e-RT3 offers the flexibility of programming in Python and C/C++, with access to powerful libraries that enhance its capabilities. This makes it ideal for complex computational tasks and data analysis.
    • AI Development Environment: The e-RT3 includes a development environment for artificial intelligence (AI), allowing for the integration of AI algorithms to optimize and enhance control processes.
  • Exceptional Performance:
    • High-Speed Processing: The FA-M3 is one of the fastest industrial controllers on the market, capable of executing 100,000 steps per millisecond. This speed ensures rapid response times and efficient processing, critical for high-performance industrial applications.
  • A Versatile and Powerful Platform:
    • ​Modular and Flexible Architecture: The e-RT3 and FA are part of a versatile controller family that can be configured for various control architectures, including:
      • PAC (Programmable Automation Controller)
      • Decentralized Controller
      • Centralized Controller
    • Diverse I/O Options: The platform supports multiple I/O options, allowing for comprehensive data acquisition and control:
      • Digital Inputs & Outputs
      • Analog Inputs & Outputs
      • Data Acquisition (DAQ) Modules
      • Temperature Sensors
    • Advanced Control Capabilities: Outputs from the e-RT3 can be controlled via standard PID functions or AI-supported algorithms, providing precise and adaptive control solutions.
    • Real-Time Operating Systems: The e-RT3 supports several Real-Time Operating Systems (RTOS), including Linux and VxWorks. This ensures robust, real-time performance for critical applications.


The FA Controller

While the e-RT3 offers advanced capabilities for complex applications, the FA controller provides a more traditional sequence-based PLC with ladder logic. However, it stands out by being significantly faster than most other controllers on the market, ensuring reliable and swift execution of control sequences.
 

Conclusion:

Standard PLCs, with their programming limitations and variable performance, may no longer meet the demands of modern industrial automation. Yokogawa’s e-RT3 and FA controllers offer advanced alternatives that combine high-speed performance, flexible programming options, and robust control capabilities. Whether you need the powerful computational and AI capabilities of the e-RT3 or the high-speed sequence control of the FA, Yokogawa’s solutions provide the reliability and efficiency required for today’s industrial environments.

Explore the potential of Yokogawa’s e-RT3 and FA controllers for your next project and experience the difference in performance and flexibility they bring to industrial automation.
 

Also be sure to check out the following blogs:

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

Why Choose Yokogawa’s e-RT3 Over Standard Measuring Devices?

In the world of industrial automation and control, the choice of measuring devices can significantly impact efficiency, flexibility, and cost. While standard measuring devices have their place, they often come with limitations that can restrict their utility and adaptability. Enter the e-RT3 – a versatile and powerful alternative that not only measures but also analyzes data on a single platform.

Benefits of Yokogawa e-RT3 Plus for measuring device user


The Limitations of Standard Measuring Devices

  • Limited Functionality: Standard measuring devices are often designed for specific tasks, which limits their ability to adapt to different applications. This specialization can be a hindrance when diverse measurement needs arise.
  • High Cost: Many traditional measuring devices are expensive, especially when considering the need for multiple devices to cover various functions. This can lead to significant investment without the flexibility to adapt to changing requirements.
  • Lack of Adaptability: Adapting standard measuring devices to new applications can be challenging and time-consuming. Their inflexibility often necessitates additional investments in new devices or modifications to existing setups.


The e-RT3 Advantage

  • Space-Saving Design: The e-RT3 integrates multiple functions into one compact platform, saving valuable space in your setup. This consolidation reduces clutter and simplifies your system architecture.
  • Integrated Data Collection and Analysis: Unlike standard devices, the e-RT3 can both collect and analyze data on the same platform. This integration streamlines operations and enhances data accuracy and timeliness, providing immediate insights for decision-making.
  • Modular and Versatile I/O Options: The e-RT3’s modular design supports a wide range of I/O options, including digital inputs and outputs, analog inputs and outputs, data acquisition (DAQ) modules, and temperature sensors. This versatility allows for easy customization to meet specific measurement needs.
  • Programmable with Python: The ability to program the e-RT3 with Python adds a layer of flexibility and power that standard measuring devices lack. This programmability enables custom solutions and advanced data processing, making the e-RT3 adaptable to complex applications.
  • Ideal for Measurement and Control: The e-RT3 is uniquely suited for both measurement and control technologies. It provides a comprehensive solution that can handle diverse tasks, from simple data collection to sophisticated control algorithms.


A Closer Look at the e-RT3

The e-RT3 is part of a versatile controller family, offering multiple CPU options suitable for various control architectures. It can function as a Programmable Automation Controller (PAC), a decentralized controller, or a centralized controller, making it adaptable to different industrial setups.

Modular Design with Multiple I/O Options:

  • Digital Inputs & Outputs
  • Analog Inputs & Outputs
  • Data Acquisition (DAQ) Modules
  • Temperature Sensors


Advanced Control Capabilities: The e-RT3 supports standard PID functions and AI-supported algorithms, providing precise control over outputs and enhancing system performance.

Versatile Real-Time Operating Systems: With support for several Real-Time Operating Systems (RTOS) including Linux and VxWorks, the e-RT3 offers a versatile and real-time platform suitable for a wide range of industrial applications.
 

Conclusion:

While standard measuring devices serve a purpose, their limitations in functionality, cost, and adaptability can be significant drawbacks. The e-RT3, with its space-saving design, integrated data collection and analysis, modular I/O options, Python programmability, and suitability for both measurement and control, presents a superior alternative. Whether you're upgrading an existing system or building a new one, the e-RT3 provides the flexibility, power, and reliability needed for effective industrial automation.

Consider the e-RT3 for your next project and experience the benefits of a truly versatile measurement and control solution. Your industrial processes deserve the best, and the e-RT3 delivers. Click here to learn more.

Also be sure to check out the following blogs:

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

 

Why Choose Yokogawa’s e-RT3 Over a Standard Single Board Computer?

When it comes to selecting the right control system for your industrial automation needs, the choice between a Single Board Computer (SBC) and a more robust solution like the e-RT3 can be crucial. While SBCs have their place, they often come with limitations that can hinder your system's performance and longevity. Let's explore why you should consider the e-RT3 as a superior alternative.

Benefits of Yokogawa e-RT3 Plus for single board computer users
 

The Limitations of Single Board Computers (SBCs):

  • Limited I/O Capacity: SBCs typically offer a limited number of input/output (I/O) points. This constraint can be a significant drawback for complex systems that require extensive connectivity and control capabilities.
  • Short Life-Cycle: Many SBCs are designed with a short life-cycle, meaning they may become obsolete quickly. This can lead to frequent replacements and higher long-term costs.
  • Integration Challenges: Integrating an SBC into an existing system can be challenging and time-consuming. Compatibility issues and the need for additional driver development often complicate the integration process.

 

The e-RT3 Advantage:

  • Expansive I/O Capacity: The e-RT3 stands out with its ability to expand to over 8,000 I/O points. This extensive capacity ensures that your system can handle even the most complex automation tasks with ease.
  • Stable Long-Term Design: Designed for stability and longevity, the e-RT3 offers a reliable solution that ensures continuity and reduces the need for frequent replacements. This stability translates to lower maintenance costs and improved overall system reliability.
  • Ease of Integration: Unlike SBCs, the e-RT3 is designed for seamless integration. Its modular architecture and extensive compatibility reduce setup time and simplify the integration process, allowing you to get your system up and running quickly.
  • Environmental Protection: Built to withstand harsh industrial environments, the e-RT3 offers robust performance under challenging conditions. Its environmental resistance ensures reliable operation and long-term durability.


A Closer Look at the e-RT3

The e-RT3 is part of a versatile controller family, offering multiple CPU options that can be tailored to various control architectures. Whether you need a Programmable Automation Controller (PAC), a decentralized controller, or a centralized controller, the e-RT3 has you covered.

Modular Design with Multiple I/O Options:

  • Digital Inputs & Outputs
  • Analog Inputs & Outputs
  • Data Acquisition (DAQ) Modules
  • Temperature Sensors


Advanced Control Capabilities: The e-RT3 supports both standard PID functions and AI-supported algorithms, providing precise control over outputs and enhancing system performance.

Versatile Real-Time Operating Systems: With support for several Real-Time Operating Systems (RTOS) including Linux and VxWorks, the e-RT3 offers a versatile and real-time platform suitable for a wide range of industrial applications.
 

Conclusion:

While SBCs offer a quick and cost-effective solution for some applications, their limitations in I/O capacity, life-cycle, and integration challenges can be significant drawbacks. The e-RT3, with its expansive I/O capacity, stable long-term design, ease of integration, and environmental protection, presents a superior alternative. Whether you're upgrading an existing system or building a new one, the e-RT3 provides the reliability and flexibility you need for effective industrial automation.

Consider the e-RT3 for your next project and experience the difference in performance, reliability, and ease of integration. Your industrial control system deserves the best, and the e-RT3 delivers. Click here to learn more.

Also be sure to check out the following blogs:

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

Unlocking Versatility: Leveraging Multi-CPU Configurations with Yokogawa's FA-M3V and e-RT3 Plus Controllers

The demand for robust and versatile automation solutions has never been higher. Yokogawa's FA-M3V Programmable Logic Controller (PLC) and e-RT3 Plus Controller provide a powerful combination to meet these needs. These controllers, when used together on a single chassis, offer unparalleled flexibility and performance, allowing for a wide range of applications and configurations.


Multi-CPU Configurations: A Game Changer

Unlocking Versatility: Leveraging Multi-CPU Configurations with Yokogawa's FA-M3V and e-RT3 Plus ControllersOne of the standout features of combining the FA-M3V and e-RT3 Plus controllers is the ability to utilize multiple CPUs within a single unit. Up to four CPU modules can be mounted, enabling a system with a variety of capabilities and performance enhancements. Here’s how this multi-CPU setup can benefit your operations:

  1. Improved Equipment Utilization: By mounting multiple CPUs, you can enhance the utilization rates of partial equipment. This is particularly beneficial in environments where different processes require varying levels of computing power. For example, one CPU can handle real-time OS-compatible tasks while another manages sequence control.
  2. Versatile System Configurations: Mixing and matching different types of CPU modules allows for a tailored approach to system construction. Whether you need to integrate basic program data with more complex datasets or divide processing control across different CPUs, this flexibility ensures that your system is optimized for performance and efficiency.
  3. Enhanced Data Handling and Networking: The Sequence CPU Module (F3SP71-4S/ F3SP76-7S/ F3SP22-0S) within the FA-M3V controller offers high speeds and expanded functionality. Features like Ethernet networking, SD memory card slots, and RAMDISK capabilities ensure that large volumes of production data can be handled efficiently, and that data is easily accessible and manageable. The Real Time OS CPU Module(F3RP70-2L) within the e-RT3 controller supports Python, the indispensable programming language for AI development, statistics, web services and data processing and analysis. 
  4. Scalability: Whether your application is large-scale or small-scale, the optimal CPU can be selected and configured accordingly. This scalability is crucial for growing operations and evolving project demands


Practical Applications:

Consider a manufacturing environment where various processes need to be tightly integrated and controlled. Using the FA-M3V and e-RT3 Plus controllers together, you can:

  • Optimize Processing Control: Assign specific CPUs to different segments of your processing control, ensuring that each task is handled by the most suitable CPU, thus improving overall efficiency and response times.
  • Integrate Diverse Program Data: Combine different types of program data across CPUs, facilitating a more cohesive and streamlined operation.
  • Improve Data Management: Leverage the high-speed data handling capabilities of the sequence CPU modules to ensure that your data is processed, stored, and retrieved efficiently.


Real-World Example:

In a scenario where a factory is producing multiple products with different requirements, one CPU can be dedicated to handling real-time data processing for quality control, while another manages the sequencing of the production line. This ensures that each aspect of production is optimized, leading to better quality products and more efficient production cycles.

Conclusion:

The combination of Yokogawa's FA-M3V and e-RT3 Plus controllers in a multi-CPU configuration opens up a world of possibilities for industrial automation. Whether you need to enhance equipment utilization, handle large data sets, or scale your operations efficiently, this powerful duo provides the tools necessary to meet and exceed your automation goals. For more information on how to implement these solutions in your facility, contact Valin Corporation's experts today.

More information on each CPU:

 

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.