Power Generation

Below you will find white papers on topics involving process control and automation.

Actuator Options for Process Automation

Submitted by Corey Foster and Peter Jessee || Valin Corporation

The process industries have control valves with actuators designed to open, close, and control them. Many people prefer pneumatic actuators given their long history, reliability, and high performance.

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How to Monitor Assets Remotely Today

Submitted by Corey Foster || Valin Corporation

As long as products have had ethernet ports, people have been asking for remote access to them. They believed they could just plug the devices into the internet, and it would all work. As more software tools became available and internet speeds increased, capable users found ways to give themselves access, however, there was a catch.

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Steam vs. Electric Heating — The Basics

Most facilities in the chemical process industries (CPI) require some form of heat. The amount of heat required, and the necessary level of consistency can vary from process to process. Regardless of the details, engineers must decide on a heating source that works best for a particular process.

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Silicon-Controlled Rectifier Power Controls: Worth the Investment

Submitted by Randy Mulvaney || Valin Corporation

In terms of what matters to most in the field today, it is safe to assume that reliability, flexibility, accuracy and cost are at the top of the list. With these factors in mind, implementing a silicon-controlled rectifier (SCR) control system for an electric heater is often an optimal approach.

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Maintaining an Enclosure’s Integrity

Submitted by Fred Gridley || Valin

Maintaining a consistent internal environment for your enclosures is critical for equipment to function properly. The National Electrical Manufacturers Association (NEMA) has defined standards for specific enclosures designed for the application and environment when correctly installed. Learn more.

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Electric Heaters for Natural Gas Compressor Stations

Submitted by Jon Cloy || Valin Corporation

Reducing the amount of hydrocarbon leakage from compressor stations is not only imperative for the environment, but for your bottom line. Compressor-related emissions can be reduced by using electric heaters to heat the pressurized natural gas.

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Instrumentation Fittings for Power Plants

Submitted by Greg Neneman || Valin Corporation

A lot must be reviewed before selecting the right fitting for power plant instrumentation applications. Among the choices are whether to use single- or double-ferrule designs; heat codes, lubrication, and corrosion resistance must also be considered.

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Magnetic Filtration – Are You Using it?

Submitted by Frank Schollmeier || Valin Corporation

In many machines, as much as 90% of all particles suspended in the oil can be iron or steel and can be particularly troublesome to operators. This article looks at the advantages and benefits of magnetic filtration and how it can often outperform traditional methods.

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Installation Practices Key to Successful Heat Tracing

Submitted by Jay Van Horn || Valin Corporation

Laying out an effective heat tracing design requires careful attention to detail. Every aspect of the system must be meticulously considered, including both the temperature requirements of the fluids being protected as well as the physical characteristics of the equipment being heat traced.

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Instrumentation Fittings — What You Need to Know

Submitted by Greg Neneman || Valin Corporation

In the world of instrumentation, there are a number of different topics discussed and analyzed.  However, one that should not be overlooked is that of instrumentation fittings. Do you know what technologies are available? Do you know the strengths and/or weaknesses? Are there any new trends?

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Look To Data To Boost Reliability

Submitted by Corey Foster || Valin Corporation

Predicting your plant's future depends on collecting and analyzing the correct type and amount of equipment and process data. Predictive maintenance (PdM), much like "IIoT," "Industry 4.0," and "Plug n Play," may be exciting concepts, but many plants still aren't leveraging them fully. Learn more.

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Improving the Cleanliness of a Cleanroom

Submitted by Brian Sullivan, Frank Schollmeier, Tim Tritch || Valin Corporation

Depending on the industry and specific environment, different rooms will have different cleanroom classification requirements. There is information out there regarding how classifications are tested and determined, but not as much about how to improve a specific room's classification ranking.

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Nitrogen Generation in the Metal Industry

Submitted by Patrick Hyland || Valin Corporation

In the past, bulk storage systems have been used to house nitrogen on-site at the manufacturing plants, but this method of storage can result in a significant loss in revenue. So, what is the solution for plant owners? The answer begins with in-house nitrogen generation systems. Learn more.

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Optimizing Today’s Pneumatic Systems

Submitted by Bill Nevills || Valin Corporation

In the last ten years, the design of pneumatic manufacturers' online tools for sizing components has evolved, the fieldbus systems are ever-changing, component designs are constantly improving, and network devices such as the Industrial Internet of Things have reshaped the industry. Learn more.

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Controlling Compressor Vibration and Surge

Submitted by Jim Slama || Valin Corporation

Controlling vibration and surge is one of the most critical aspects of keeping centrifugal and reciprocating compressors up and running. If improperly monitored and maintained, these types of compressors can experience frequent functional issues and ultimately shorten their life span.

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Don't Just Shelve It: Care for Spares

Submitted by John Brokaw || Valin Corporation

We think of routine care and maintenance of a system to stave off failures as standard practice, but what about preventive maintenance of the replacement parts used when the system does fail?

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Best Practices: Pipe and Valve Selection for a Cooling System

Submitted by Ray Herrera || Valin Corporation

When selecting the pipes and valves for a cooling system, it is important to understand the options available—and the possible outcomes associated with each selection. Many factors can impact the effectiveness, longevity, and quality of the overall cooling system. Learn more.

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Coal-Fired Power Plants

Submitted by Nathan Ehresman || Valin Corporation

In today's coal-fired power generation plant, one element of critical preventative maintenance is keeping everything at a temperature that will prevent instrumentation from freezing. Learn more about the successful application of heat trace solutions in coal-fired power generation plants.

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