FLD-HCSP Miniature Hydrocarbon Leak Detection Probe from Naftosense

FLD-HCSP Miniature Hydrocarbon Leak Detection Probe from NaftosenseFLD-HCSP is a miniature leak detection probe that is fully encapsulated. This high-performance sensing probe is designed for detecting leaks of refined products or crude oil in challenging small space locations where regular sensing probes may not be suitable. This probe can also be used as a cost-effective zero-false-alarms hydrocarbon fumes detector. Encased in a corrosion resistant stainless steel slotted cylinder, it is specially engineered for reliable operation in tank interstitial space, machine shafts, pumps, etc. The length of the probe is 3.74" (95 mm), with a diameter of 0.59" (15 mm). This sensing probe can be wired to the acquisition module through an optional jumper cable with a maximum length of 300 ft (90 m).

Advanced measurement techniques and PHMSA compliant leak detection algorithms are used by Naftosense acquisition modules to provide quick detection in a very wide temperature range. The sensing probe is cleanable and reusable with optional connectors for quick disconnection for cleaning.

FLD-HCSP probe is designed to be used exclusively with acquisition modules or intrinsically safe field boxes offered by Naftosense providing industry-standard analog outputs, dry contacts or serial communication protocols for flexible integration with third-party monitoring panels or PLC.

FLD-HCSP is a passive simple element and is safe for installations in hazardous locations when connected to intrinsically safe field box or wired through an approved Zener barrier to acquisition modules, alarm panels or other monitoring equipment installed in the safe area. Please contact Naftosense for additional information.

Agency Approvals

  • In the US: Simple element, Intrinsically safe - Class I, Division 1, Groups A, B, C and D, Class I, Zone 0, AEx ia IIC
  • Atex: Simple element, intrinsically safe – II 1 G, Ex ia IIC Gb T4
  • IECEx: Simple element, intrinsically safe – Ex ia IIC Gb T4
     

Features

FLD-HCSP Hydrocarbon Leak Detection Probe Features and Benefits

Ultra‑Compact and Versatile
Designed to fit into tank interstitial spaces, pump seals, machine shafts, and other confined or hard-to-access areas.

Rapid, Reliable Zero-False-Alarms
Detects gasoline or diesel in under 1 minute; heavier hydrocarbons within 3–10 minutes depending on viscosity—ensuring swift response to prevent environmental damage and costly downtime

Reusable & Easy to Clean
Withstands contamination, and thanks to Naftosense’s polymer‑absorption design, it can be cleaned and redeployed—backed by a 10‑year warranty

Compatible & Intrinsically Safe
Works seamlessly with Naftosense acquisition modules or intrinsically safe field boxes. It can be wired up to 300 ft for flexibility and meets Class I, Div 1 / Zone 0 (T4) ratings

Built to Last
Survives temperatures from -40°F to 185°F and has an expected service life of over 30 years under real-world aging conditions 

 

Smart Design Features

Low-profile and impact-resistant – Easy to mount away from foot traffic or moving equipment

Removable stainless steel slotted casing – Allows access to the sensor wire for testing and cleaning while keeping the mounting in place

Cleanable and reusable – Designed for repeated use and backed by a 10-year warranty (20-year service life)

Seamless integration – Compatible with all current Naftosense control systems

Two base models – Indoor and outdoor versions available

Sensitivity options – Choose high or low sensitivity depending on baseline contamination levels

Flexible wiring – Available with bare wire or connector-end options based on site needs

Specifications

FLD-HCSP Hydrocarbon Leak Detection Probe Specifications

Operating Life: 30+ years at 104°F (40°C), materials tested in natural ageing conditions

Compatibility: Approved Naftosense field boxes, monitoring modules and controllers

Dimensions: Length: 3.74" (95 mm); Diameter: 0.59" (15 mm)

Ingress Rating: IP68 - suitable for outdoor/direct burial

Operating Temperature Range: -40°F to 185°F (-40°C to 85°C)

Maximum Length of Lead Cable: 300 ft (90 m)

Hazardous Locations Classification: IS/ I/ 1/ ABCD/ T4 ; I/ 0/ AEx/ ia IIC T4 ; Class I, Zone 0, Ex ia T4 Class I, Div. 1, Groups A,B,C,D; T4 II 1 G Ex ia IIC T4 Ga

Warranty: 10 years

Typical Detection Times

Gasoline, Jet Fuel, Diesel: 20 to 28 seconds

Light Crude Oil: 45 to 60 seconds

Heavy Crude Oil, Dilbit: 3 to 4 minutes

Motor Oil, Silicone Oil:  8 to 10 minutes

Propane, Butane: 25 to 30 seconds
 

Applications

Practical Applications for the FLD-HCSP Miniature Leak Detection Probe

The FLD-HCSP is the ideal hydrocarbon leak detection solution for tight spaces and targeted applications across both commercial and industrial sectors. Its compact size, rugged design, and selective sensing capabilities make it an easy choice for engineers and system designers alike.

Commercial Applications: Gensets and Building Infrastructure

In many commercial buildings—both existing and under construction—fuel oil systems and generators use double-wall supply and return lines with a trap at the low point. These locations are perfect for installing the FLD-HCSP:

  • Monitors for leaks at the plumbing run low points
  • Reduces both installation and long-term maintenance costs
  • Immune to water—only triggers on oil or fuel
  • Ideal alternative to common float-type sensors, especially for generator packagers seeking cost-effective, low-maintenance solutions

Industrial Applications: Oil & Gas, Process, and Skid-Based Systems

The FLD-HCSP is also a powerful tool for leak monitoring in heavy-duty and oil & gas environments:

  • Lift pumps – Detect seal failures and hydrocarbon leakage
  • Tight double-wall containment – Works in small-diameter piping or tank walls
  • Skid systems – Mounts at low-point drains on:
    • Pump skids
    • Filtration skids
    • Lube skids
    • LACT and metering systems
    • Conditioning skids
    • Loading/unloading modules

Most skids include a 1"–1.5" drain port—an ideal location for placing a single probe that can monitor the entire skid without clogging the flow path.

Q & A

Q&A Section with Expand/Collapse Icons

FLD-HCSP Hydrocarbon Leak Detection Probe Q & A

+ Can the FLD-HCSP Miniature Leak Detection Probe detect both liquid and vapor hydrocarbon leaks?
Yes—its polymer-absorption sensor reacts to both liquid spills and vapor traces, making it effective even in subtle leak scenarios
+ How is the FLD-HCSP Miniature Leak Detection Probe cleaned and maintained?
If contaminated, simply remove, clean using mild solvents or household cleaners, rinse, and redeploy. The polymer reverts to its baseline state.
+ How far can the FLD-HCSP Miniature Leak Detection Probe be located from the monitoring unit?
Up to 300 ft (90 m) via jumper cable, offering flexibility in positioning the probe away from the control box without signal loss
+ Is the FLD-HCSP Miniature Leak Detection Probe safe for hazardous locations?
Absolutely. The FLD‑HCSP is passive, needs no power at the probe, and is rated for Class I Div 1, Zone 0 (T4) when paired with appropriate field boxes
 
+ What kind of warranty and lifespan should I expect with the FLD-HCSP Miniature Leak Detection Probe?
Naftosense guarantees a 10‑year factory warranty. Longevity tests show the probe maintains reliability for over 30 years under normal operating conditions
 

Downloads

Naftosense FLD-HCSP Miniature Hydrocarbon Leak Detection Probe Datasheet

 
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