ZFA Series Precision Nano Positioner from Parker

ZFA Design OverviewFor machinery or instrument builders requiring nanometer-level stability and ultra-low settling times for dynamic focusing applications, the Parker ZFA Series provides unmatched precision and performance.  Being a precision machined, crossed roller guided, voice coil driven positioner utilizing the latest in linear encoder technology with selectable integration features, this state-of-the-art positioner is ideal for applications needing precise positioning and rapid step-and-settle responses, such as digital pathology, next-generation sequencing, and other dynamic imaging environments. 

Learn more: ZFA Precision and Stability

Configure a part number: ZFA Series Nano Positioner Configurator

Shop now: ZFA Pricing and Availability

Check out our blog: Z Focusing Tips 

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Nanometer Level Performance

With industry leading natural frequencies, the ZFA Z-Focus Axis provides stabilities on the nanometer scale. These, combined with single digit nanometer resolutions, allow for rapid step and settle moves, increasing image quality and throughput.

Precision Objective Bracket Alignment

Integral carriage datum features allow factory alignment of objective bracket to the travel path. Base datum features allow for easy integration of the ZFA Z-Focus Axis into instruments. Datum features are present with or without an included objective bracket for alignment in the field. 
 

Features

ZFA Series Precision Nano Positioner Features and Benefits:

  • Compact Design: With a form factor of 95 x 90 x 36 mm, the ZFA Series is compact yet robust, fitting seamlessly into a wide range of instruments.  
  • High Load Capacity: The ZFA Series supports up to 1 kg of objective mass with its internal magnetic counterbalance, and up to 2 kg with an optional external counterbalance, enabling the use of larger objective lenses to increase the field of view.  
  • Advanced Motion Control: The positioner is equipped with a high dynamic voice coil drive and precision crossroller guidance, ensuring smooth, accurate motion with zero wear over time.  
  • Superior Encoder Technology: The ZFA features high-resolution linear encoders, available in incremental and analog options, providing nanometer-level resolution and exceptional positional accuracy.  
  • Vertical Load Adjustability: The internal configurable magnetic counterbalance allows for variances in the application’s load.
  • Travel Adjustability: Adjustable hard stops assist in fine-tuning the travel range.
  • Integrated home reference: An integrated encoder reference mark can be used for a consistent and repeatable zero-point reference.
  • Ease of Integration: Designed with integral carriage and base datum, the ZFA Series allows for easy alignment and integration into new or existing instruments. Optional factory aligned objective brackets allow for seamless integration and instrument assembly
  • Controller Flexibility: There is no integrated controller which allows for various control options to be considered.  Not all electronics are created equal with some controller & drive solutions resulting in higher mechanical performance than others.
  • Maintainability: Since the controller isn’t integrated into the mechanics, the entire system does not have to be disassembled to remove the actuator if and when there are problems with the electronics.
  • Compliant: Designed with CE and RoHS compliance in mind. 

 

ZFA Series Nano-Precision Positioner Selectable Levels of Integration:

  • Objective Mounting Bracket Options
    • M25-M32, SM1, and RMS mounting
    • Custom brackets available
  • Configurable Internal Magnetic Counterbalance
    •  Objective masses up to 1 kg
    • Non-contact design
    • Internal mounting
  • Optional Additional External Magnetic Counterbalance
    • Objective masses from 1 to 2 kg
    • External mounting 

Specifications

ZFA Z-Focus Axis Nano-Precision Positioner Specifications:

The performance of the system is highly dependent on the electronics used with the mechanics.  This is reflected below in the Standstill Stability specification.  What is not reflected here though is the Move & Settle time which is very application specific, but also highly dependent on the quality of the electronics used.  Learn more about the comparison work we’ve done between our solution and the typical solutions available. 

 UnitsZFA
Travel Rangemm9
Travel (Hard Stop to Hard Stop)mm9.5 – 10.5 
Top Hard Stop to Index Location mm4.9 to 5.1 
Index to Bottom Hard Stop Locationmm4.4 to 5.6 
Resolution (Digital Encoder)nm2.5
Resolution (1 V p-p Sin/Cos Encoder)  
Divided by controller’s A/D resolution
µm0.3 with 16-bit A/D 
Positional Accuracy over full travel 1,2µm+/- 4
Positional Accuracy over 1mm travel1,2µm1
Positional Repeatability over full travel1,2nm+/- 250
Angular Pitch per mm1,2 Arcsec +/-2 
Angular Roll per mm1,2 Arcsec+/-2 
Angular Yaw per mm1,2 Arcsec +/-2 
Index (Home) Repeatability1, 2, 3 µm+/-0.2 
Standstill Stability1, 2, 3, 4 Nm (rms) 5 to 15 
Step and Settle Capability1, 2, 3, 4 nm100nm step and settle within  
+/- 15nm < 15ms 
Max Velocity (2.5nm digital encoder)
Requires minimum of 20 Mhz encoder input
mm/sec32
Continuous Motor ForceN4
Peak Motor Force N10
Moving Mass (no bracket) kg 0.455 
Moving Mass (with std Objective bracket) kg0.455 
Stage Mass (No bracket) kg1.15  
  1. Stage mounted to granite surface, 2.5 micron optical encoder.
  2. Measurements taken at 35 mm above the center of the carriage.
  3. Please see tables in ZFA catalog on pages 7-11 for more details.
  4. Possible performance highly dependent on other system design factors, including drive and control. 

 

ZFA Series Dimensions:

ZFA Series DimensionsZFA Series Positions Dimensions

Applications

ZFA Series Applications

The ZFA Series is designed to meet the exacting demands of instrument builders across a range of fields, including:

  • Electronics manufacturing
  • Life sciences
  • Semiconductor metrology
  • Dynamic imaging

Q & A

Q&A Section with Expand/Collapse Icons

ZFA Series Precision Nano Positioner Q & A

+ How does the ZFA actuator function?
The ZFA actuator is a groundbreaking innovation that has revolutionized precision in optical and imaging systems. By precisely adjusting the focus of optical components along the z-axis, it delivers exceptional optical performance, setting new standards in the field.

At the core of the ZFA actuator’s capability is advanced electromagnetic technology, enabling ultra-fine positional adjustments with remarkable stability. This level of precision is indispensable in applications like microscopy, where even minor variations can significantly impact clarity. Its seamless integration into high-resolution systems underscores its critical role in scientific research and development.

Built for durability, the ZFA actuator excels in demanding environments, delivering reliable long-term performance. Its advanced control system facilitates swift and accurate adjustments, optimizing focus processes to achieve superior imaging quality. Features designed to minimize vibration and thermal drift further enhance stability, ensuring consistently crisp images essential for intricate analyses.

The ZFA actuator’s innovative design empowers professionals across research and industry to break new ground. Whether in unlocking molecular-level insights or advancing industrial applications, it stands as a cornerstone of progress. Its evolution represents the pinnacle of engineering excellence, driving discovery and innovation across diverse fields.
+ Is it compatible with all brands?
Navigating device compatibility presents a significant challenge for developers. Integrating across multiple brands demands addressing the unique requirements of diverse proprietary systems that define today’s technological landscape. Taking a holistic approach is very helpful. For devices such as the ZFA actuator, achieving seamless interoperability relies on flexible engineering, adaptable designs that align with widely accepted integration standards, emphasizing ease of use and reliability.
+ What does the ZFA actuator do?
The ZFA actuator plays a critical role in precision mechanics, delivering controlled movement along a predefined path with exceptional accuracy. This precise control is vital in applications where exact positioning determines efficiency and success.

Across industries, actuators like the ZFA streamline operations by enhancing precision and reliability. Their versatility spans from robotics to scientific instrumentation, showcasing their adaptability to a wide range of applications. Specifically, the ZFA actuator excels in enabling vertical adjustments, a feature critical for high-resolution focusing in fields like microscopic imaging and semiconductor inspection, where even the smallest details carry immense significance. 

Built on sophisticated technology, the ZFA actuator provides superior stability, effectively mitigating deviations that could compromise accuracy. This stability ensures consistent quality and productivity, particularly in environments demanding exacting standards. As actuator technology evolves, its role in driving scientific and industrial advancements will only expand, unlocking possibilities previously out of reach. 

The ZFA actuator exemplifies the seamless convergence of innovation and precision, setting the stage for a future where engineering breakthroughs continue to push the boundaries of what is achievable.
+ How might an actuator malfunction?
An actuator malfunction occurs when the device fails to perform its intended motion tasks with accuracy, resulting in either a complete lack of movement or erratic operation. Such issues can compromise system reliability, disrupting the functionality of mechanical systems that depend on actuators for precise control. 

Common causes of actuator malfunctions include mechanical wear, electrical faults, or software glitches. Addressing these challenges requires thorough diagnostics and targeted maintenance to restore functionality effectively. Regular system checks and preventive maintenance are essential for reducing the risk of failure and extending the lifespan of the actuator

Incorporating innovative designs and materials, such as smart actuators, can mitigate common failure points. These advanced actuators enhance operational resilience, ensuring consistent performance even in demanding applications. 

Effectively addressing actuator malfunctions demands a holistic approach. This includes sophisticated monitoring systems and ongoing performance evaluations to identify and resolve potential issues before they escalate. As technology continues to advance, more robust solutions are emerging, enabling engineers to design systems that deliver unprecedented reliability and precision.
+ What is the difference between positioners, stages and actuators?
  • “Actuator” refers to a generic device that causes motion.
  • “Stages” refers to a particular form-factor.
  • “Positioners” refers to an actuator precise enough that it needs controls.

Learn more about what the differences are between actuators, stages and positioners.

+Why is the ZFA sometimes called a positioner, but also an actuator?
The ZFA is an actuator as it causes motion.  But, combined with controls, it is designed to precisely position its load which not all actuators are capable of.

Learn more about what the differences are between actuators, stages and positioners.

Downloads

ZFA Series Downloads


 

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