Condition monitoring sensors from Balluff record various physical variables, such as vibration, temperature, humidity, and air pressure. They process these variables and supply the desired data to a higher-level system via IO-Link. Thanks to the standardized IO-Link protocol, it is convenient to parameterize the sensors and tailor the evaluation within the sensor to the specific application. With the flexible process data design, up to 24 pieces of measured or pre-processed data can be freely configured and cyclically transmitted.
Our condition monitoring sensors thus make a significant contribution to the efficient and trouble-free operation of every plant and significantly increase the effectiveness of the entire plant.
Condition Monitoring Sensors Features:
- Standardized IO-Link Interface
- Integrated Intelligent Data Pre-processing: Provides real-time frequency spectra calculations
- High-Performance Vibration Measurement: Measures up to 6 kHz in three axes
- Compact and Efficient Design: Small ⌀ 22 mm mounting surface reduces space requirements by 40%
- Innovative Mounting Concept: Single M5 mounting screw simplifies installation and reduces effort by 50%
- Advanced Measurement Algorithms
- Multiple Monitoring Functions: Capable of ISO vibration monitoring, bearing monitoring, imbalance detection, and temperature monitoring with one sensor
- Smart RPM Input: Allows for external RPM input and onboard processing, enabling rotational speed-dependent analysis
- Sensor Self-monitoring: Integrated with Balluff Smart Automation and Monitoring System (SAMS) for continuous sensor health checks
Condition Monitoring Sensors Benefits:
- Enhanced Production Efficiency: Automates manual inspections, reducing downtime and disruptions in production
- Cost-effective Condition Monitoring: Integrated data pre-processing eliminates the need for additional evaluation units, reducing overall system costs
- Improved Installation Flexibility: Quick and easy installation with the innovative mounting concept saves time and reduces installation errors
- Early Fault Detection: Advanced measurement performance and intelligent algorithms enable early and precise identification of potential issues
- Increased System Reliability: Monitoring multiple variables with a single sensor improves system reliability and reduces the risk of failures
- Optimal Retrofit Solutions: Compact design and standardized IO-link interface make it perfect for upgrading existing systems without extensive modifications
- Reduced Data Traffic: Onboard data processing minimizes the amount of data transmitted, reducing network load and improving efficiency
- Comprehensive Monitoring Capabilities: Supports a wide range of applications from component monitoring to process optimization, enhancing overall system performance
- Informed Decision Making: Provides critical data for predictive maintenance, reducing maintenance costs and increasing equipment lifespan
- Enhanced Operational Safety: Early detection of issues helps prevent accidents and ensures a safer working environment
Condition Monitoring Sensors Specifications:
| Part Number | Vibration analysis in time domain | Contact temperature monitoring | Relative humidity | Ambient Pressure | Vibration analysis in frequency range | Rotational speed input |
| BCM0001 | X | X |
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| BCM0002 | X | X | X | X |
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| BCM0003 | X | X |
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| X | X |
| BCM0004 | X | X |
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| Part Number | Function | Vibration Range | Frequency Range |
| BCM0001 | Vibration analysis in time domain, Contact temperature monitoring | 2…1800 Hz (±10 %) | 2…2500 Hz (±3 dB) |
| BCM0002 | Vibration analysis in time domain, Contact temperature monitoring, Relative Humidity, Ambient Pressure | 2…1800 Hz (±10 %) | 2…2500 Hz (±3 dB) |
| BCM0003 | Vibration analysis in time domain, Vibration analysis in frequency range, Rotational speed input, Contact temperature monitoring | 2...4500 Hz (±10 %) | 2...6000 Hz (±3 dB) |
| BCM0004 | Vibration analysis in time domain, Contact temperature monitoring | 2...4500 Hz (±10 %) | 2...6000 Hz (±3 dB) |
Condition Monitoring Sensors Recommended Accessories:
| Part Number | Description |
| BCC0K6R | Y-splitters |
| BCC0K6M | Y-splitters |
| BCC0K6N | Y-splitters |
| BCC0K6P | Y-splitters |
| BAV002N | Condition Monitoring Toolkit |
| BOS02F8 | Diffuse sensors |
| BOS02EM | Diffuse sensors |
| BOS01NF | Diffuse sensors |
| BAM049U | Brackets for CM Sensors |
| BAM049T | Brackets for CM Sensors |
| BAM049N | Brackets for CM Sensors |
| BAM049R | Brackets for CM Sensors |
| BAM049P | Brackets for CM Sensors |
| BAM049J | Brackets for CM Sensors |
| BAM049M | Brackets for CM Sensors |
| BAM049K | Brackets for CM Sensors |
| BAM049L | Brackets for CM Sensors |
| BES05KR | Factor 1 |
Download Balluff BCM0001 Condition Monitoring Sensors Datasheet
Download Balluff BCM0001 Condition Monitoring Sensors Datasheet
Download Balluff BCM0001 Condition Monitoring Sensors Datasheet
Download Balluff BCM0001 Condition Monitoring Sensors Datasheet
Discover the Future of Efficiency with Balluff Condition Monitoring Sensors
Contact us at (855) 737-4716 to learn more or fill out our online form.
Condition monitoring sensors from Balluff record various physical variables, such as vibration, temperature, humidity, and air pressure. They process these variables and supply the desired data to a higher-level system via IO-Link. Thanks to the standardized IO-Link protocol, it is convenient to parameterize the sensors and tailor the evaluation within the sensor to the specific application.