Gask-O-Seals® are static structural gaskets composed of a uniquely designed elastomeric element molded directly into machined or formed grooves of a metal or thermoplastic retainer plate to produce a simple single-piece solution.
Integral Seals™ are structural gaskets composed of an elastomer bead edge bonded to the ID/OD of a rigid metal (or other substrate) frame or carrier plate to be used between two static mating flanges.
Custom Gask-O-Seals® and Integral Seals™ Advantages:
- Ease of assembly to significantly reduce installation time and complexity compared to other sealing products
- Elimination of secondary machining of mating hardware, which reduces hardware costs
- A robust, chemically bonded seal which prevents failure due to the elastomer falling out of place during installation or in application
- Customized pre-engineered compression and fill ratios that deliver optimum fool-proof performance and eliminate necessity of re-torqueing
Custom Gask-O-Seals® Features & Benefits:
- Elastomer element specifically suited to meet application requirements including high temp service, low temp service, high pressure conditions, vacuum, exposure to high swell fluids, or high permeation gases
- Retainer thickness: Typically specified in standard gauge thicknesses as low as .025", Gask-O-Seals can be molded into any metal, thermoplastic, composite, or even ceramic substrate with sufficient thickness where a suitable groove for molding can be specified.
- Elastomer Bonding:
- Mechanical Bonding: A retainer can be designed with mechanical locking features within the groove or rubber flow-through holes to mechanically retain the seal to the retainer.
- Chemical Bond: A chemical bonding agent is applied to the groove(s) prior to molding. During the molding process, the rubber compound reacts with this bonding agent, a process call co-vulcanization, to chemically bond the sealing element to the retainer.
Custom Integral Seal™ Features & Benefits:
- Highly customizable gasket-type sealing solution
- The integrated volume/void design insures proper sealing load and rubber resilience without a machined groove in the flanging.
- The metal to metal, pass-through loading eliminates re-torquing due to sealant creep
- Rigid structural frame allows exact seal bead placement on a thinner flange wall and around bolt holes and multiple sealed ports
- Rigid structural frame allows robotic assembly of the gasket to the flanging
- Molded or stamped features in the metal frame allow the ability of the gasket to cling to the flange it’s placed on while maneuvering the flange during assembly
- Separate gasketing outside a groove or without cure-in-place gasketing allows faster, cleaner serviceability
- The structural frame allows sealing multiple ports with high pressure differential across the same flange, with one gasket
- Through-hole bolt holes can be sealed independently of the main flange with the same gasket
- Bolt retention features can be molded into the gasket to allow bolts to be partially inserted without separation from the flange
Custom Gask-O-Seals® and Integral Seals™ Technical Specifications:
| Retainer Material: | Aluminum, Copper, Copper Alloys, Die Cast, Inconel, Magnesium, Peek, Powdered Metal, Stainless Steel, Steel, Titanium |
| Elastomer: | Butyl, Ethylene Acrylic (AEM), Ethylene Propylene (EPDM), Fluorocarbon (FKM), Fluorosilicone, Highly Fluorinated Elastomers (FKM), Hydrogenated Nitrile (HNBR), Neoprene, Nitrile, Perfluoro-elastomers, Polyacrylate, Silicone |
| Operating Temperature: | < -100 to > 600 °F |
| Coating: | Anodize, Cadmium, Chemical Films, Chromium, Electroless Nickel, Nickel, Passivate, Silver, Zinc |
| For Fluid Type: | Ultra Broad Range |
| Industry: | All Markets |
| Application: | Various |
Need Help?
If you have any questions or are just looking for some help, we're happy to discuss your application with you. Either fill out the form below or reach out to us at (855) 737-4714 to speak to one of our technical specialists.
Rubber to metal bonded seal comprised of elastomer profile molded directly into groove(s) or edge-bonded to rigid substrate to produce an integrated, composite seal for a virtually endless array of static applications.