XSEL2 Controller from IAI

XSEL2 Controller from IAIThe IAI XSEL2 Controller is a comprehensive solution designed to optimize factory automation with its advanced capabilities and versatility. Equipped with CODESYS, a widely recognized PLC software, this controller supports multiple programming languages and seamlessly integrates with industrial networks.
 

Have You Ever Faced Downtime Due to an Unexpected Equipment Failure?

Features

XSEL2 Controller Features:

Predictive & Preventative Maintenance
The XSEL2 is designed to reduce costly downtime by proactively identifying potential failures before they happen. It monitors internal components such as fan speed, motor overload, and capacitor health, while also tracking actuator usage data like cycle counts and travel distances. These insights help maintenance teams schedule service before issues impact productivity.

XSEL 2 Controller Features: Predictive & Preventative Maintenance


Integrated CODESYS Programming
With CODESYS built in, the XSEL2 offers a robust, standards-based PLC environment that supports IEC 61131-3 programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. Engineers can select the method that best suits their workflow while leveraging a familiar, full-featured development interface.

Integrated CODESYS Programming


Seamless Network Integration
The XSEL2 is built to communicate effortlessly within modern industrial ecosystems. At the core of its connectivity is a powerful EtherNet/IP scanner function, which allows the controller to act as a master on the network—directly managing multiple adapters and collecting data from a wide range of devices in real time. This capability simplifies integration with sensors, I/O modules, vision systems, and third-party automation components.

The controller also comes standard with an OPC UA server, enabling secure, platform-independent data sharing with MES (Manufacturing Execution Systems), SCADA, and other higher-level enterprise applications. For broader compatibility, the XSEL2 supports multiple fieldbus protocols including EtherCAT, CC-Link, DeviceNet, PROFIBUS-DP, PROFINET IO, and IA-NET—making it a versatile choice for both legacy upgrades and new system builds.

XSEL2 Seamless Network Integration


Built-In 3D Simulation & Teaching Tools
Setup and testing are simplified with integrated tools that support offline programming, motion simulation, and interference checks. Operators can validate programs and visualize movements before deployment. Additional teaching functions allow for fast, accurate positioning and real-time monitoring of load conditions and motor performance.

Built-In 3D Simulation & Teaching Tools

An integrated Error Countermeasure Search Function makes troubleshooting easier by allowing users to input error codes and instantly retrieve detailed error descriptions and recommended corrective actions. This feature helps reduce diagnostic time and keeps systems running with minimal interruption.

X-SEL Troubleshooter



Compact, Modular Design
Engineered for efficiency, the XSEL2 features a 27% smaller footprint than earlier models. Its modular design allows for easy replacement of individual units such as power, driver, and CPU components. Plus, built-in regenerative resistors reduce the need for additional hardware, making the XSEL2 a space- and cost-saving solution for multi-axis control.
 

XSEL2 Compact Modular Design

Specifications

XSEL2 Controller Specifications:

XSEL2 Controller Specifications


XSEL2 Unit Configuration

 

DescriptionSpecification
Axes supportedUp to 8 (expandable to 16 vis master-slave)
Connectivity
 		EtherNet/IP, OPC UA, RS-232C, USB, Ethernet
Supported NetworksEtherCAT, CC-Link, DeviceNet, PROFIBUS-DP, PROFINET IO, IA-NET
Max Programs512 programs / 36,000 steps / 16 multitasking programs
Operating Temperature0-55°C

Applications

XSEL2 Controller Applications:

The IAI XSEL2 is well-suited for applications requiring precision, flexibility, and high reliability, including:

  • Cartesian and SCARA robot control
  • Assembly automation
  • Semiconductor and electronics manufacturing
  • Life science and medical equipment
  • Packaging and inspection systems
     

Q&A

Q&A Section with Expand/Collapse Icons

XSEL2 Controller Q & A:

+ What is the IAI XSEL2 Controller used for?
The IAI XSEL2 Controller is used to control and automate robotic and motion systems in industries such as electronics, medical device manufacturing, packaging, and semiconductor production. It supports applications like Cartesian and SCARA robots, assembly automation, and inspection systems, making it ideal for precision, reliability, and scalable integration.
 
+ How does the XSEL2 Controller help reduce downtime in factory automation?
The XSEL2 includes predictive and preventative maintenance features that monitor fan speed, motor overload, and capacitor condition. It also tracks actuator cycle counts and travel distances, allowing maintenance teams to schedule service before failures occur, effectively reducing unplanned downtime.
 
+ What programming languages are supported by the XSEL2 Controller?
The XSEL2 supports IEC 61131-3 programming standards and is integrated with CODESYS, enabling Ladder Logic, Function Block Diagram (FBD), and Structured Text (ST) programming. This gives engineers the flexibility to use familiar PLC programming environments.
 
+ What industrial networks is the XSEL2 Controller compatible with?
The XSEL2 supports a wide range of fieldbus and industrial network protocols including EtherNet/IP, EtherCAT, OPC UA, CC-Link, DeviceNet, PROFIBUS-DP, PROFINET IO, and IA-NET. It also includes a built-in EtherNet/IP scanner and OPC UA server for seamless enterprise integration.
 
+ Can the XSEL2 simulate motion before deployment?
Yes, the XSEL2 Controller includes integrated 3D simulation and teaching tools. These features allow for offline programming, motion path simulation, interference checks, and real-time monitoring, helping to reduce commissioning time and increase setup accuracy.
 
+ Is the XSEL2 Controller suitable for high-density automation systems?
Absolutely. With its compact footprint (27% smaller than previous models) and modular design, the XSEL2 is ideal for space-constrained, high-density applications. Built-in regenerative resistors and component-level modularity make it a cost- and space-saving solution for multi-axis systems.
 
+ How many axes can the XSEL2 Controller manage?
The XSEL2 can control up to 8 axes natively and can be expanded to manage up to 16 axes via a master-slave configuration, providing flexibility for both small-scale and complex multi-axis systems.
 
+ What industries benefit most from the XSEL2 Controller?
Industries such as semiconductor manufacturing, medical and life sciences, electronics assembly, and automated packaging all benefit from the XSEL2’s precision, scalability, and industrial connectivity features.
 

Downloads

Download XSEL2 Programmer Brochure

 

Talk to one of our process control experts today at (855) 737-4716, or fill out our online form to learn more.

 
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