Mosaic Safety Controller from ReeR Safety

Mosaic Safety Controller from ReeR Safety The Mosaic Safety Integrated Controller from ReeR Safety is a modular and scalable safety system designed to unify and simplify the management of safety functions across complex industrial applications. With its versatile configuration options, the Mosaic controller enables streamlined integration of multiple safety devices, reducing wiring, setup time, and overall cost.

Ideal for manufacturing, automotive assembly, packaging, and more, Mosaic ensures the highest safety standards while maintaining efficiency and flexibility in challenging environments.

Starting price: ~$363

Mosaic Safety Controller Features:

Modular and Scalable Design
The Mosaic Safety Controller offers a highly customizable solution with its configurable modules, allowing users to build a safety system tailored to their specific operational needs. As facilities expand or requirements change, additional modules can be easily integrated, providing a flexible and scalable safety infrastructure.

These expansion modules include:

Additional I/O cards
Safety Relay outputs
Speed Monitoring
Analog inputs
Field-Bus Communication

Cost and Space Efficiency
The Mosaic Safety Controller reduces wiring complexity, which not only lowers setup costs but also minimizes ongoing maintenance, making it a cost-effective safety solution. Its compact footprint is designed for space-saving installation, allowing for seamless integration even in environments where space is limited.

Enhanced Operational Efficiency Without Compromising Safety
Safety Integrity Level The Mosaic Safety Controller is designed to meet stringent safety standards, achieving SIL 3 and PL e ratings, which provide high levels of protection in critical applications. These certifications ensure that the controller meets the highest reliability and performance standards, as well as safeguarding operators and equipment in demanding environments. With its advanced safety ratings, the Mosaic Controller not only enhances operational safety but also brings peace of mind to facilities, knowing they are compliant with global safety regulations. This level of assurance makes Mosaic an ideal choice for industries where safety is paramount, reducing risk while enabling efficient and flexible safety management across complex operations.

Flexible Safety Logic Configuration with Mosaic Safety Designer
At the core of the Mosaic system’s flexibility is the Mosaic Safety Designer software, a user-friendly tool that enables operators to tailor the controller’s logic to meet specific safety needs. This intuitive software offers drag-and-drop configuration, making it easy to set up safety functions such as muting, blanking, cascading, and time delays. The Mosaic Safety Designer ensures that even complex safety configurations are straightforward to implement, reducing programming time and allowing teams to quickly adapt safety setups as production needs evolve. With its visual interface and pre-configured templates, the software allows users to optimize system performance while meeting compliance standards.

Real-Time Diagnostics and Enhanced Monitoring
The Mosaic controller’s real-time diagnostics capabilities provide immediate feedback on the system’s status, with accessible alerts and error messages to quickly identify and resolve potential issues. Operators can access diagnostic information either locally or remotely, reducing downtime and enabling fast, efficient troubleshooting. This feature also supports predictive maintenance, as the system continuously monitors all safety devices to help identify potential issues before they impact production.

Durable and Designed for Industrial Demands
Built for rugged industrial conditions, the Mosaic system is designed to handle the demands of sectors such as manufacturing, automotive assembly, and food processing. Its robust construction, combined with protection options like IP20 and additional housings for tougher environments, make it a reliable solution in conditions where reliability is paramount.

Mosaic Safety Controller Specifications:

Safety Level	SIL 3 – SILCL 3 – PL e – Cat. 4
Safety Inputs	8 Digital Inputs
Max Number of Expandable Modules	10
Operating Temperatures	-10°C to 55°C
Signaling	LED indicators for operating status and fault diagnosis. LED indicators for: inputs, OSSD outputs, reset request and status outputs condition
Safety Output	2 OSSD PNP (400 mA at 24 VDC) with protection against short circuit, overload and reverse polarity.
Communication	Ethernet, Profibus, CANopen, RS232
MTTFD	30 to 100 years
Test Outputs	4
Power Supply	24 VDC
Dimensions (mm)	108 x 22.5 x 114.5
Degree of Protection	IP 20 for housing, IP2X for terminal block
Mounting	35 mm DINM rail
Gross Weight	206.8 g

Mosaic Safety Controller Applications:

mosaic safety controller applications The Mosaic Safety Integrated Controller can be applied across a wide range of industrial sectors:

Manufacturing and Assembly Lines: Ensures safety in dynamic, multi-station environments.
Automotive Industry: Protects operators in robotic and automated assembly stations.
Packaging and Logistics: Provides safe, efficient operations in conveyor and palletizing systems.
Process Plants: Manages complex safety needs in chemical, food, and pharmaceutical industries.