In the world of industrial automation and control, the choice of measuring devices can significantly impact efficiency, flexibility, and cost. While standard measuring devices have their place, they often come with limitations that can restrict their utility and adaptability. Enter the e-RT3 – a versatile and powerful alternative that not only measures but also analyzes data on a single platform.

The Limitations of Standard Measuring Devices

• Limited Functionality: Standard measuring devices are often designed for specific tasks, which limits their ability to adapt to different applications. This specialization can be a hindrance when diverse measurement needs arise.
• High Cost: Many traditional measuring devices are expensive, especially when considering the need for multiple devices to cover various functions. This can lead to significant investment without the flexibility to adapt to changing requirements.
• Lack of Adaptability: Adapting standard measuring devices to new applications can be challenging and time-consuming. Their inflexibility often necessitates additional investments in new devices or modifications to existing setups.

The e-RT3 Advantage

• Space-Saving Design: The e-RT3 integrates multiple functions into one compact platform, saving valuable space in your setup. This consolidation reduces clutter and simplifies your system architecture.
• Integrated Data Collection and Analysis: Unlike standard devices, the e-RT3 can both collect and analyze data on the same platform. This integration streamlines operations and enhances data accuracy and timeliness, providing immediate insights for decision-making.
• Modular and Versatile I/O Options: The e-RT3’s modular design supports a wide range of I/O options, including digital inputs and outputs, analog inputs and outputs, data acquisition (DAQ) modules, and temperature sensors. This versatility allows for easy customization to meet specific measurement needs.
• Programmable with Python: The ability to program the e-RT3 with Python adds a layer of flexibility and power that standard measuring devices lack. This programmability enables custom solutions and advanced data processing, making the e-RT3 adaptable to complex applications.
• Ideal for Measurement and Control: The e-RT3 is uniquely suited for both measurement and control technologies. It provides a comprehensive solution that can handle diverse tasks, from simple data collection to sophisticated control algorithms.

A Closer Look at the e-RT3

The e-RT3 is part of a versatile controller family, offering multiple CPU options suitable for various control architectures. It can function as a Programmable Automation Controller (PAC), a decentralized controller, or a centralized controller, making it adaptable to different industrial setups.

Modular Design with Multiple I/O Options:

• Digital Inputs & Outputs
• Analog Inputs & Outputs
• Data Acquisition (DAQ) Modules
• Temperature Sensors

Advanced Control Capabilities: The e-RT3 supports standard PID functions and AI-supported algorithms, providing precise control over outputs and enhancing system performance.

Versatile Real-Time Operating Systems: With support for several Real-Time Operating Systems (RTOS) including Linux and VxWorks, the e-RT3 offers a versatile and real-time platform suitable for a wide range of industrial applications.
 

Conclusion:

While standard measuring devices serve a purpose, their limitations in functionality, cost, and adaptability can be significant drawbacks. The e-RT3, with its space-saving design, integrated data collection and analysis, modular I/O options, Python programmability, and suitability for both measurement and control, presents a superior alternative. Whether you're upgrading an existing system or building a new one, the e-RT3 provides the flexibility, power, and reliability needed for effective industrial automation.

Consider the e-RT3 for your next project and experience the benefits of a truly versatile measurement and control solution. Your industrial processes deserve the best, and the e-RT3 delivers. Click here to learn more.

Also be sure to check out the following blogs:

• Why Choose Yokogawa’s e-RT3 Over a Standard Single Board Computer?
• Why Choose Yokogawa’s e-RT3 and FA -M3 Over Standard PLCs?
• Why Choose Yokogawa’s e-RT3 Linux-Based Model Over Standard Industrial PCs?

When it comes to selecting the right control system for your industrial automation needs, the choice between a Single Board Computer (SBC) and a more robust solution like the e-RT3 can be crucial. While SBCs have their place, they often come with limitations that can hinder your system's performance and longevity. Let's explore why you should consider the e-RT3 as a superior alternative.

The Limitations of Single Board Computers (SBCs):

• Limited I/O Capacity: SBCs typically offer a limited number of input/output (I/O) points. This constraint can be a significant drawback for complex systems that require extensive connectivity and control capabilities.
• Short Life-Cycle: Many SBCs are designed with a short life-cycle, meaning they may become obsolete quickly. This can lead to frequent replacements and higher long-term costs.
• Integration Challenges: Integrating an SBC into an existing system can be challenging and time-consuming. Compatibility issues and the need for additional driver development often complicate the integration process.

The e-RT3 Advantage:

• Expansive I/O Capacity: The e-RT3 stands out with its ability to expand to over 8,000 I/O points. This extensive capacity ensures that your system can handle even the most complex automation tasks with ease.
• Stable Long-Term Design: Designed for stability and longevity, the e-RT3 offers a reliable solution that ensures continuity and reduces the need for frequent replacements. This stability translates to lower maintenance costs and improved overall system reliability.
• Ease of Integration: Unlike SBCs, the e-RT3 is designed for seamless integration. Its modular architecture and extensive compatibility reduce setup time and simplify the integration process, allowing you to get your system up and running quickly.
• Environmental Protection: Built to withstand harsh industrial environments, the e-RT3 offers robust performance under challenging conditions. Its environmental resistance ensures reliable operation and long-term durability.

A Closer Look at the e-RT3

The e-RT3 is part of a versatile controller family, offering multiple CPU options that can be tailored to various control architectures. Whether you need a Programmable Automation Controller (PAC), a decentralized controller, or a centralized controller, the e-RT3 has you covered.

Modular Design with Multiple I/O Options:

• Digital Inputs & Outputs
• Analog Inputs & Outputs
• Data Acquisition (DAQ) Modules
• Temperature Sensors

Advanced Control Capabilities: The e-RT3 supports both standard PID functions and AI-supported algorithms, providing precise control over outputs and enhancing system performance.

Versatile Real-Time Operating Systems: With support for several Real-Time Operating Systems (RTOS) including Linux and VxWorks, the e-RT3 offers a versatile and real-time platform suitable for a wide range of industrial applications.
 

Conclusion:

While SBCs offer a quick and cost-effective solution for some applications, their limitations in I/O capacity, life-cycle, and integration challenges can be significant drawbacks. The e-RT3, with its expansive I/O capacity, stable long-term design, ease of integration, and environmental protection, presents a superior alternative. Whether you're upgrading an existing system or building a new one, the e-RT3 provides the reliability and flexibility you need for effective industrial automation.

Consider the e-RT3 for your next project and experience the difference in performance, reliability, and ease of integration. Your industrial control system deserves the best, and the e-RT3 delivers. Click here to learn more.

Also be sure to check out the following blogs:

• Why Choose Yokogawa’s e-RT3 Over Standard Measuring Devices?
• Why Choose Yokogawa’s e-RT3 and FA -M3 Over Standard PLCs?
• Why Choose Yokogawa’s e-RT3 Linux-Based Model Over Standard Industrial PCs? 

If you have any questions or are just looking for some help, we're happy to discuss your application with you.  Reach out to us at (855) 737-4716 or fill out our online form.

The demand for robust and versatile automation solutions has never been higher. Yokogawa's FA-M3V Programmable Logic Controller (PLC) and e-RT3 Plus Controller provide a powerful combination to meet these needs. These controllers, when used together on a single chassis, offer unparalleled flexibility and performance, allowing for a wide range of applications and configurations.

Multi-CPU Configurations: A Game Changer

One of the standout features of combining the FA-M3V and e-RT3 Plus controllers is the ability to utilize multiple CPUs within a single unit. Up to four CPU modules can be mounted, enabling a system with a variety of capabilities and performance enhancements. Here’s how this multi-CPU setup can benefit your operations:

1. Improved Equipment Utilization: By mounting multiple CPUs, you can enhance the utilization rates of partial equipment. This is particularly beneficial in environments where different processes require varying levels of computing power. For example, one CPU can handle real-time OS-compatible tasks while another manages sequence control.
2. Versatile System Configurations: Mixing and matching different types of CPU modules allows for a tailored approach to system construction. Whether you need to integrate basic program data with more complex datasets or divide processing control across different CPUs, this flexibility ensures that your system is optimized for performance and efficiency.
3. Enhanced Data Handling and Networking: The Sequence CPU Module (F3SP71-4S/ F3SP76-7S/ F3SP22-0S) within the FA-M3V controller offers high speeds and expanded functionality. Features like Ethernet networking, SD memory card slots, and RAMDISK capabilities ensure that large volumes of production data can be handled efficiently, and that data is easily accessible and manageable. The Real Time OS CPU Module(F3RP70-2L) within the e-RT3 controller supports Python, the indispensable programming language for AI development, statistics, web services and data processing and analysis. 
4. Scalability: Whether your application is large-scale or small-scale, the optimal CPU can be selected and configured accordingly. This scalability is crucial for growing operations and evolving project demands

Practical Applications:

Consider a manufacturing environment where various processes need to be tightly integrated and controlled. Using the FA-M3V and e-RT3 Plus controllers together, you can:

• Optimize Processing Control: Assign specific CPUs to different segments of your processing control, ensuring that each task is handled by the most suitable CPU, thus improving overall efficiency and response times.
• Integrate Diverse Program Data: Combine different types of program data across CPUs, facilitating a more cohesive and streamlined operation.
• Improve Data Management: Leverage the high-speed data handling capabilities of the sequence CPU modules to ensure that your data is processed, stored, and retrieved efficiently.

Real-World Example:

In a scenario where a factory is producing multiple products with different requirements, one CPU can be dedicated to handling real-time data processing for quality control, while another manages the sequencing of the production line. This ensures that each aspect of production is optimized, leading to better quality products and more efficient production cycles.

• Why Choose Yokogawa’s e-RT3 Over a Standard Single Board Computer?
• Why Choose Yokogawa’s e-RT3 Over Standard Measuring Devices?
• Why Choose Yokogawa’s e-RT3 and FA Over Standard PLCs?
• Why Choose Yokogawa’s e-RT3 Linux-Based Model Over Standard Industrial PCs?
   

Conclusion:

The combination of Yokogawa's FA-M3V and e-RT3 Plus controllers in a multi-CPU configuration opens up a world of possibilities for industrial automation. Whether you need to enhance equipment utilization, handle large data sets, or scale your operations efficiently, this powerful duo provides the tools necessary to meet and exceed your automation goals. For more information on how to implement these solutions in your facility, contact Valin Corporation's experts today.

More information on each CPU:

• Yokogawa FA-M3V Programmable Logic Controller
• Yokogawa e-RT3 Plus Controller: Industrial AI Platform

Ashcroft recently announced that NSF/ANSI/CAN 61 certification is now available for select models of their pressure gauges, switches, transducers and diaphragm seals/isolation rings.

The use of the NSF certification mark provides consumers assurance that the Ashcroft products have been tested by a trusted certification organization for potable water systems. It also dually certifies to NSF/ANSI/CAN 372 which conforms with the lead content requirements for “lead free” plumbing as defined by California, Vermont, Maryland, and Louisiana state laws and the U.S. EPA Safe Drinking Water Act. Products include...
 

Pressure Gauges

1008-S Pressure Gauge
1009-SW Duralife® Pressure Gauge
1279-S Duragauge® Pressure Gauge
 

Pressure Switches 

A Series Miniature Pressure Switch
B Series Pressure Switch
G Series Pressure Switch
L Series Pressure Switch
P Series Pressure Switch
 

Pressure Transducers

G2 Series Pressure Transducer
G3 Series Pressure Transducer
T2 Series Pressure Transducer
 

Diaphragm Seals/Isolators

200 Threaded Diaphragm Seal
201 Threaded Diaphragm Seal
80 Wafer Isolation Ring
81 Bolt-thru Isolation Ring
82 Threaded Isolation Ring
 

If you have questions about NSF-61 certification on these instruments, please contact Valin's technical specialists at (855) 737-4714 or fill out our online form.

Programmable logic controllers (PLCs) are complex pieces of equipment.  If there is a vendor trying to tell you that a particular PLC will solve all of your challenges and is set to meet all of your needs, that is certainly a red flag. The truth is PLCs are much more complex by nature.  

Manufacturers have been trying to achieve a common programming language through standards like IEC 61131.  Even though the equipment works in a similar way, different manufacturers utilize different software.  This software goes about tackling the challenges in different ways.  With this in mind, one of the most important pieces of information when selecting a PLC is the ongoing support you’ll receive. There is always a learning curve with a PLC, despite the universal standard. Thus, ensuring that the support is going to be there is critical.

Although, some may wish for there to ultimately be program-less PLCs, but this desire would ultimately eliminate the PLC’s flexibility, which is one of its most attractive features. The more attainable and desirable goal, however, would be to achieve common programming among manufacturers. This would help simplify the programming from the end user’s perspective.

When every product has a different language, different programming philosophies and different needs, it becomes increasingly difficult to properly program them.  We do, in fact, use something called Ladder Logic, which is a universal language for PLCs, but once we add in the element of motion control, differences occur.

The software development environment is another factor to consider.  Just like comparing a Windows OS to a Mac OS, different programming environments facilitate different approaches.  Although the controls are similar, the way they are implemented may be a bit different.  As PLC manufacturers are always updating their products using the same language as previous versions but with new features, confusion can ensue.

Along with my colleague, Ray Marquiss, I wrote a comprehensive article on this topic for Chemical Processing Magazine last year where we discuss this topic more in depth.  I encourage you to check it out if you haven’t already.
 

Valin's team will be at SEMICON® WEST this year joining Yokogawa in booth #5584. Stop by to learn how Yokogawa is applying AI in Industrial Controls with open AI technology and dedicated AI technology to help improve efficiency, improve speed, and reduce development time for Semiconductor Machine Tools.  We will show you live demos on how to achieve these critical steps. Demos include…

e-RT3 Plus Controller: Industrial AI Platform

The e-RT3 Plus is a platform with durability, versatility, and practicality that is ideal for IoT and AI adoption at manufacturing sites. "Data Collection", "data analysis", and "control" can be performed by one controller, and real time improvements can be made easily in the edge region to realize smart manufacturing sites.

Click here to learn more about the e-RT3 Plus Controller.

We will also be demonstrating test and measurement products.

The Yokogawa booth is located in the North Hall (booth #5584) across from the Beer and Wine Garden.

Date: July 9 - 11, 2024

Moscone Center
747 Howard Street
San Francisco, CA 94103
https://www.semiconwest.org/

If you’d like to speak to a technical specialist call (855) 737-4716 or fill out our online form.