Mitsubishi Electric’s unique AI technology, Maisart, enables predictive maintenance and monitors operation status through servo amplifiers that detect early signs of machine failure.
Ball Screws Diagnosis:
- Function: Monitors friction and vibration to predict failure.
Process:
- A failure warning limit is automatically generated based on statistical algorithms.
- An alarm is activated upon signs of failure, enabling preparation before failure.
Benefit:
- Allows you to prepare necessary parts before failure, reducing Total Cost of Ownership (TCO), with notifications via CC-Link IE TSN.
Belts Diagnosis:
- Function: Detects tension reduction in belt-based systems.
- Process:
- Measure the tension at startup.
- Estimates real-time tension.
- An alarm is activated upon signs of failure, enabling preparation before failure.
- Benefit: Reduces periodic maintenance costs and prevents machine failure.
Gears Diagnosis:
- Function: Monitors gear ratios and backlash values.
- Process:
- Initially set a gear ratio and a normal backlash value.
- Measures the current backlash
- Periodically estimates backlash using a dedicated tool to predict failure.
- An alarm is activated upon signs of failure, enabling preparation before failure.
- Benefit: Provides early warnings, allowing for preparation of necessary parts before gear failure.
These predictive maintenance solutions help reduce TCO by enabling timely maintenance and replacement of parts, ensuring continuous and efficient machine operation.
If you have any questions or are just looking for some help, we're happy to discuss your application with you. Reach out to us at (855) 737-4716 or fill out our online form.